Ultrasonic bonding nonwoven
Ultrasonic lamiating machine

Ultrasonic bonding (Laminating) nonwoven

Ultrasonic bonding (laminating) is a process used to bond layers of nonwoven materials together without the use of adhesives or heat. This method utilizes high-frequency ultrasonic vibrations to create a strong, permanent bond between the layers of nonwoven material. The process is fast, efficient, and environmentally friendly, as it does not produce any harmful fumes or waste materials.

Ultrasonic Bonding (Laminating) Advantages

  • Enhances filtration, barrier properties, absorption, insulation, breathability, strength, stability, elasticity, flame resistance, appearance, and more.
  • Promotes sustainable processing methods.
  • Environmentally friendly.
  • Facilitates laminating up to five layers in a single pass.
  • Bonds materials with distinct characteristics, such as physical strength and melting temperatures.
  • Yields uniformly intact composites, ensuring individual materials retain their properties.
  • Utilizes point bonding technique for minimal permeable material bonding.
  • Enables precise bonding for specific requirements, including patterns, locations, and frequencies.

 

3layers nonowen fabric

Environmentally friendly

No adhesive is added during production, and the plastic components of the product itself are completely combined by recombining molecular chains through force and friction. Minimizing or eliminating the need for expensive, messy and performance-impairing adhesives.

Ultrasonic bonding uses less energy because it replaces the hot melt adhesive delivery and application system with a highly efficient ultrasonic energy source. In addition, fewer toxins are created in landfills after the product is used.

No pinholes, no need for needles and threads, good air permeability

The embossing is beautiful, there is no risk of residual broken needles, continuous pressing saves the trouble of wire breakage and wiring, and greatly reduces losses. The composite fabric still has good waterproof performance after embossing, and has good air permeability.

ultrasonic embossing nonwoven
untrasonic bonding bag

Ultrasonic Bonding Nonwoven Fabric for Making Bags

Ultrasonic bonding (laminating)  non-woven fabrics are very suitable for the production of environmentally friendly bags. The bonding of multiple layers of non-woven fabrics not only enhances the performance of the bags, but also increases the service life of the bags. The beautiful embossing also adds a sense of fashion to the bags.
 3 layers 135gsm ultrasonic laminated pp nonwoven fabric
For Exsample: 90gsm nonwoven (plain or printed) (or customised gsm)+ 20gsm nonwoven (or customised gsm) + 25gsm nonwoven (or customised gsm)

Ultrasonic Bonding Nonwoven Fabric for Making Storage Box/Cabinet

Ultrasonic multi-layers bonding non-woven fabrics are also widely used in storage boxes and cabinets. This is a new trend. It is very convenient to fold and carry, and it is fashionable and beautiful. It is very suitable for young people to use in daily life.

multi-layers nonwoven storage box
nonwoven bag & storage box

 Ultrasonic Bonding (Laminating) Nonwoven Applications

  • Home furnishing applications.
  • Agriculture and landscaping.
  • Diverse packaging needs.
  • Transportation applications like oil, intake, fuel, and cabin air filters.
  • Medical including wound care and wound dressings.
  • Electronics and mobile devices.
  • Building, construction, and geotextiles.
  • Apparel and technical textiles.
  • Absorption pads for various uses.
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